Case Studies - Exchanger Tube ID Coating

Coated cooling water exchangers

Texas Gulf Coast Refinery

Coated cooling water exchangers:

These pictures were taken after 2 years in service. These bundles were brought down during a turnaround and when opened this is what they looked like. There was no cleaning (hydro-blasting) done to the exchangers. Tubes were dried out with compressed air and a video probe was run down them for inspection. Other bundles that were in the same unit and operation were fouled, pulled, and replaced with new bundles.Coated bundles were not:

• Cleaned
• Pulled from shell
• Replaced

Above: After 2 years in service. Damage seen on right is simple mechanical damage from debris hitting tube sheet. Below: picture of same tube ID

 

Before
After