Case Studies - Exchanger Tube ID Coating

Coated cooling water exchangers
Texas Gulf Coast Refinery
Coated cooling water exchangers:
These pictures were taken after 2 years in service. These bundles were brought down during a turnaround and when opened this is what they looked like. There was no cleaning (hydro-blasting) done to the exchangers. Tubes were dried out with compressed air and a video probe was run down them for inspection. Other bundles that were in the same unit and operation were fouled, pulled, and replaced with new bundles.Coated bundles were not:
• Cleaned
• Pulled from shell
• Replaced

Above: After 2 years in service. Damage seen on right is simple mechanical damage from debris hitting tube sheet. Below: picture of same tube ID

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